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For the Square Deal B. |
Sizing Questions
Primer Questions
Shellplate Questions
Powder and Powder Measure Questions
Bullet Seating Questions
Miscellaneous Topics
Getting marked cases at the sizing station
- Using the wrong sizing die for that caliber
- make sure to use the correct sizing die for the caliber being loaded.
- Cases may be oversized from firing in a gun with an oversized chamber
- the case may have outlived its useful life
- start with new cases and fire only in a known chamber
- it could have also been too hot of a load or an over-pressured load
- Dirty cases
- clean the cases before loading
- Brass or nickel is adhering to the carbide insert
- lube cases properly to prevent this
- clean the insert with 600 grit to remove build-up
- use Sweets 762® solvent to clean the die
- Using new cases which have sharp edges at the case mouth
- deburr the case mouth with a deburring tool
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Cases are not properly sized
- Not pulling the operating handle (part # 20114) down all of the way
- pull the handle down all of the way and then push it up all of the way
- Cases may be oversized from firing in a gun with an oversized chamber
- the case may have outlived its useful life
- start with new cases and fire only in a known chamber
- it could have also been too hot of a load or an over-pressured load
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Cases are sticking in the sizing die
- Insufficient case lube was used
- cartridges for which Dillon recommends case lube: .44-40, .44 mag, .41 mag and
.45LC
- spread the lube evenly on the cases
- Alcohol has not yet evaporated from Dillon Case Lube (part #13733)
- allow ten minutes for the alcohol from the case lube to dry before sizing the cases
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Decap pin is not working or is breaking
- Smaller caliber case may be stuck inside a larger case, media and/or polish has
formed a hard mixture in the bottom of the case, or there is debris in the case
- examine the cases before depriming. Make sure they are free of debris
- Berdan cases
- have one or two flash holes that are offset from the middle. Berdan cases cannot be
reloaded and should be discarded
- Decapping assembly is not screwed all the way down into the toolhead
- consult the Square Deal instruction manual for proper adjustment
- Failsafe return bracket (part # 13355) is improperly mounted
- handle (part # 20114) will make contact and stop movement before decapping is
accomplished
- consult the Square Deal instruction manual for proper mounting of the failsafe
return bracket
- Point of decap pin is squared off, rather than rounded
- pin gets stuck in anvil of primer and pulls it back up
- clean the brass build-up off the pin using steel wool
- Burrs around the flash hole
- use a flash hole deburring/uniformer tool
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Cases are not getting primers
- Dillon recommends standing up in front of the machine while operating it
- Be sure you have the machine mounted on a solid surface. If the bench moves or
flexes this may result in priming problems. Again, be sure to be standing up to operate
the machine.
- Magazine tube (part # 13879 for the small tube and part # 13673 for the large tube)
is empty
- consult the Square Deal instruction manual for instructions on filling the magazine
tube
- Using the wrong size primer for the caliber being loaded
- consult a loading or powder manual for the correct primer size for the desired
caliber
- Wrong magazine tip (part # 14024 for the small tip and part # 14003 for the large
tip) or magazine tube (this is part # 330S for the small tube and part # 330L for the
large tube)
- the machine comes with a small and a large tube. The tip is blue for the small
magazine tube and red for the large magazine tube
- Magazine tip (part # 14024 for the small tip and part # 14003 for the large tip) is
not completely on the magazine tube (part # 330S or 330L).
- be sure the tip is fully seated on the magazine tube
- Magazine tip (part # 14024 for the small tip and part # 14003 for the large tip) is
not seated fully in the keyway slot
- drop the tube and the tip into the primer housing and turn until you feel it drop
into the keyway slot, then push down all of the way
- Primer seating punch (part # 13757 for the small punch and part # 13967 for the
large punch) is the wrong size
- one seating punch is for small primers and the other is for large primers
- Primer cup (part # 13657 for the small cup and part # 13621 for the large cup) is
upside down or is the wrong size
- the primer cup is gold for the small primers and silver for the large primers
- Improper indexing
- pause at the neutral position before pushing forward to prime
- the index ball (part # 14019) may be missing
- The lower adjustment screw (part # 13961) needs adjusting
- if the primer cup (part # 13657 for the small cup and part # 13621 for the large
cup) is not going straight up into the hole in the shellplate, adjust the lower adjustment
screw (part # 13961) by turning in small increments until the desired results are achieved
- Upper adjustment screw (part # 13961) needs adjusting
- the primer cup (part # 13657 or 13621) must be directly under the magazine tip
(part # 14024 or 14003) when handle is pulled all the way down. Adjust by turning in 1/8
turn increments until primers drop properly
- Primer seating punch (part # 13757 for the small punch and part # 13967 for the
large punch) is not compressed and locked properly in place. There should be about the
thickness of a dime between the magazine tip and the primer cup when the slide is pushed
back
- remove the primer slide (part # 20125 for the small slide and part # 20124 for the
large slide) from the machine, invert and compress the primer cup (part # 13657 for the
small cup and part # 13621 for the large cup), primer seating punch (part # 13757 for the
small punch and part # 13967 for the large punch), and primer punch spring (part # 13982)
fully against a hard surface. Remove the primer punch set screw (part # 13823), then
release all parts and clean thoroughly. Reverse the process to reassemble
- Primers are stuck in the magazine tube (part #330S or 330L)
- do not
try to force primers out of the magazine tube. Dispose of the tube
safely
- spray lube inside the tube and tape both ends. Dispose of the tube safely
- E-mail or call Dillon for a replacement. Phone 1-800-762-3845 or 602-948-8009
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Primer slide is sticking
- Primer slide (part # 20125 for the small slide and part # 20124 for the large
slide) is dirty
- remove the plastic jacket. Clean the primer slide with rubbing alcohol or with
acetone. Clean the plastic jacket with soap and water.
- Check for burrs in the housing where the primer slide rides
- remove burrs with a file
- Primer seating punch (part # 13757 for the small punch and part # 13967 for the
large punch) is not compressed and locked properly in place.
- Remove the primer slide (part # 20125 for the small slide and part # 20124 for the
large slide) from the machine. Invert and compress the primer cup (part # 13657 for the
small cup or part # 13621 for the large cup), primer seating punch (part # 13757 for the
small punch and part # 13967 for the large punch), and primer punch spring (13982) fully
against a hard surface. Remove the primer punch set screw (13823). Release all parts and
clean thoroughly. Repeat the process in reverse to reassemble
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Multiple primers are dropping simultaneously
- Using the large magazine tube (part # 13673) for small primers
- change to the correct magazine tube for the primers being used
- Magazine tube (part # 13879 for the small tube and part # 13673 for the large tube)
is not seated fully in the keyway slot
- make sure there is actually a magazine tube in the primer housing
- drop magazine tube and tip into the primer housing, turn until you feel it drop
into the keyway slot, then push down all of the way
- Primer feed stop pin (part # 14051) is dirty or sticks
- clean the pin with soap and water. Clean out the hole with a cotton swab soaked
with rubbing alcohol or acetone
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Crushed, sideways, upside down or improperly seated primers
- It is important to be standing up rather than sitting down while operating the
machine
- Not pushing the handle fully forward or hard enough
- make sure that full forward movement is not being blocked
- Locator buttons are missing or are the wrong size
- consult the Square Deal instruction manual for the correct placement and size
locator buttons for the caliber being loaded
- Using the wrong size primer for the caliber being loaded
- consult a loading manual for the correct size primer for the desired caliber
- make sure full forward movement of the handle is not being blocked
- Primers were loaded upside down
- consult the Square Deal instruction manual for proper primer loading procedure
- Using the large magazine tube (part # 330L) for small primers
- use the proper magazine tube for the primer size being loaded
- Primer cup (part # 13657 for the small primer cup and part # 13621 for the large
primer cup) is upside down or is the wrong size
- the primer cup is gold for the small primers and silver for the large primers
- Shellplate is too loose
- shellplate must turn freely, but not be too loose
- tighten the shellplate bolt down all of the way
- Improper indexing
- pause at the neutral position before pushing forward to prime
- Primer adjustment screw (part # 13961) is out of adjustment
- upper adjustment screw (part # 13961) needs to be calibrated
- primer cup (part # 13657 or 13621) must be directly under the magazine tip (part #
331S or 331L) when handle is pulled all the way down. Adjust by turning in 1/8 turn
increments until primers drop properly
- Residue has formed under the primer cup (part # 13627 for the small cup and part #
13621 for the large cup)
- a temporary fix is to rotate the primer cup (part # 13657 for the small cup and
part # 13621 for the large cup) several times to free it
- remove and soak all parts, with the exception of the plastic primer slide bearing
(part # 13722), in rubbing alcohol or in acetone and then scrub with a toothbrush
- Primer seating punch (part # 13757 for the small seating punch and part # 13967 for
the large seating punch) is not compressed and locked properly in place
- remove the primer slide (part # 20125 for the small primer slide and part # 20124
for the large slide) from the `machine, invert and compress the primer cup (part # 13657
for the small cup and part # 13621 for the large cup), primer seating punch (part # 13757
for the small seating punch and part # 13967 for the large seating punch), and primer
punch spring (part # 13982) fully against a hard surface. Remove the primer punch set
screw (part # 13823), then release all parts and clean thoroughly. Reverse the process to
reassemble
- Military primer pocket needs swaging
- use a swaging tool, such as the Dillon Super Swage 600, to enlarge the primer
pocket to commercial specifications
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Spent primers are not dropping into the spent primer cup
- Spent primer cup (part # 13651) is missing
- consult the diagram in the Square Deal instruction manual for proper placement
- Spent primer chute (part # 13594) is missing
- consult the diagram in the Square Deal instruction manual for proper placement
- Failsafe return bracket (part # 13355) is on upside down and is blocking the escape
hole
- consult the diagram in the Square Deal instruction manual for proper placement
- Spent primer chute (part # 13594) is clogged
- remove the spent primer chute and clear any obstructions
- Primer track is clogged with primers or other debris
- remove the shellplate and run the follower rod (E10) through the path to clear
obstructions
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Shellplate is not indexing smoothly
- Not going full stroke on the handle (part # 20114)
- pull the handle down all of the way and then push it up all of the way
- Shellplate is too loose
- shellplate must turn freely, but not be too loose
- tighten the shellplate bolt all the way down
- Bottom of index lever (part # 20285) needs to be greased
- grease the bottom edge of the index lever assembly with all-purpose grease
- Primers, powder or other debris is trapped under the shellplate
- keep the shellplate clean. Remove and soak in rubbing alcohol or in acetone
- when replacing the shellplate bolt (part # 13328) lube the bolt with a little
all-purpose grease
- Additionally, this problem goes hand-in-hand with Cases are Not
Getting Primers
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Cases are misaligned or are not fitting into the shellplate
- Wrong shellplate for that caliber
- consult the Square Deal instruction manual for the correct size shellplate for the
caliber being loaded
- Wrong case for that caliber shellplate
- check the case headstamp for caliber markings
- Locator buttons are missing or are the wrong size
- consult the Square Deal instruction manual for the correct placement and size
locator buttons for the caliber being loaded
- Shellplate is upside down
- the number or letter in a circle must face up
- Rim of the case is damaged or the case was shot in an open-bolt gun
- an example of an open-bolt gun would be a 9mm sub-machine gun
- discard any damaged cases
- Worn out case from overuse or from hot loads
- useful life of the case is over and it should be thrown away
- Debris has collected in the grooves of the shellplate
- clean out the debris with an awl or with a toothbrush
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Powder throw is inconsistent
- Erratic handle movement
- smoothly cycle the handle all off the way down and then all of the way up
- Not going full stroke on the handle (part # 20114)
- pull handle down all of the way and then push it up all of the way
- Machine is not secured properly
- look for loose bolts or an unstable bench
- Powder has not settled in the hopper (part # 13691)
- cycle the handle (part # 20114) four or five times
- keep the powder measure hopper at least half full
- Powder die (part # 13865) is not screwed down far enough to allow full travel of
the powder bar (part # 20125 or 20124)
- consult the Square Deal instruction manual for the proper adjustment of the powder
die
- Wrong size powder bar (part # 20125 for the small bar and part # 20124 for the
large bar) for the powder throw requirements
- use the small bar for ten grains or less and the large bar for more than ten grains
- Bellcrank bolt (part #318) is loose
- this allows the bellcrank cube to slip out of engagement with the powder bar
- tighten the bolt
- Powder funnel, drop tube or powder measure body is dirty or is clogged
- soak the powder funnel in rubbing alcohol or in acetone.
- swab out the drop tube with a dry cotton swab
- wipe out the powder measure body with a dry cloth
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Powder bar is sticking
- Powder bar (20125 or 20124) is dirty
- clean with rubbing alcohol or with acetone. The powder bar must remain clean. do
not lube
- do not use sandpaper, a file or anything else abrasive on the powder bar
- Powder bar insert (part # 359S or 359L) or powder bar bolt (part # 361) is
over-adjusted or adjusted in the wrong direction
- this can bind the powder bar insert (part # 359S or 359L) causing the powder bar
(part # 358S or 358L) to drag or break off the head of the powder bar bolt
- turn the powder bar bolt clockwise to drop more powder. Turn counter-clockwise to
drop less powder
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Over-flared or under-flared cases
- No funnel is installed
- consult the Square Deal instruction manual for the proper funnel for the desired
caliber
- Wrong funnel for the desired caliber
- consult the Square Deal instruction manual for the proper funnel for the desired
caliber
- Improper Powder die (part # 351) adjustment
- consult the Square Deal instruction manual for the proper adjustment of the powder
die
- Funnel is dragging in a dirty powder die
- soak the funnel and the powder die in rubbing alcohol or in acetone
- Variations in case length
- trim cases
- . Using an old 543G powder funnel for .44-40
- E-mail or call Dillon for the correct funnel (part #5344). Phone 1-800-762-3845 or
602-948-8009
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Cases are sticking to the powder funnel
- New cases
- deburr the case mouth of new cases with a deburring tool
- Powder funnel is dirty
- soak the funnel in rubbing alcohol or in acetone
- wipe with steel wool or scotch-brite® pad
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Powder is spilling from the machine
- Powder measure lid (part #365) is off of the powder hopper (part #357)
- replace the lid onto the hopper
- Do not operate the machine too fast
- this does not allow the powder a chance to dispense completely into the case
- smooth cycling of the handle, down all of the way and up all of the way, works best
- Case is full
- this is common in 9mm
- slow down the operation of the handle
- No primer in the case
- consult the Square Deal instruction manual for the primer loading procedure
- Machine is not secured properly
- look for loose bolts or an unstable bench
- Small powder bar spacer plug (part #382) is missing
- long end down for the small bar; short end down for the large bar
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Machine is not throwing a powder charge
- Powder measure is out of powder
- make sure there is powder in the powder measure hopper
- No case is in the shellplate
- a case must be in the shellplate to activate the powder measure
- Powder die (part # 351) is not screwed down far enough to allow full travel of the
powder bar (part # 358S or 358L)
- consult the Square Deal instruction manual for the proper adjustment of the powder
die
- No funnel is installed
- consult the Square Deal Instruction Manual for the proper funnel for the desired
caliber.
- Powder measure is plugged
- empty the powder from the powder measure hopper and look for obstructions in the
powder measure and in the powder bar
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Shaving lead or lube when seating the bullet
- Wrong size bullet
- make sure to use the correct bullet for the case being loaded
- Case is not belled enough
- Increase the bell by turning down the powder die (part # 13865). To do this, turn
the die clockwise using 1/8" increments
- Cracked case mouth
- throw the case away
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Brass shavings fall when the bullet is seated
- New cases
- symptom will usually go away after one or two firings
- Case mouth is worn or is thinned out
- the case is worn out, and should be discarded
- Too much flare in case
- decrease the bell by turning the powder die upwards. To do this, turn the die
counter clockwise in 1/8" increments.
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Bullet is tilted after seating or the loaded round varies in
overall length
- Bullet was not straight on the case prior to seating
- Case is belled too much or not enough
- set the bell so that the bullet sits on top of the case without falling off, but
not so much that the bullet falls into the case
- Wrong seating stem for that bullet or caliber
- make sure to use the correct seating stem for the desired caliber
- use the stem that makes the best contact with the bullet
- Using the wrong diameter bullet
- make sure that the bullet diameter is correct for the bore being used
- some brands and shapes of bullets give greater variations than others
- Using the wrong locator buttons
- consult the Square Deal Instruction Manual for the right size locator buttons for
the desired caliber
- No case in station two when tightening the powder die clamp
- this leaves the bell uneven and slants the funnel.
- after adjustment of the bell, put the case back into the shellplate, pull the
handle down all of the way and then tighten everything up
- Variations in case wall thickness
- if case appears thicker than usual, chamfer the case mouth
- check the case length, it may need trimming
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Bullets are being deformed at the seating station
- Wrong seating stem for that bullet or caliber
- make sure to use the correct seating stem for the desired caliber.
- use the stem that makes the best contact with the bullet
- Case is not belled enough
- increase the bell by turning the powder die. To do this, turn the die clockwise in
1/8" increments
- Lead or wax has built-up in the die
- soak the die in rubbing alcohol or in acetone
- Soft lead
- use Dillon hard cast bullets
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Bullet is too loose or too tight in the case
- New cases have not been sized
- new cases should always be sized
- Bullet is undersized
- check bullet diameter with a pair of calipers
- Wrong size bullet for that caliber
- consult a loading or powder manual for the correct size bullet for the desired
caliber
- Using wrong crimp die for that size case
- look on the die body for caliber identification.
- Not going full stroke on the handle (part #307)
- pull handle down all of the way and then push it up all of the the way
- Over-belled case
- over-belling in station two will require over-adjustment of the crimp die to take
out the excessive flare
- set the bell so that the bullet sits on top of the case without falling off, but
not so much that the bullet falls into the case
- Over-crimping
- consult the Square Deal Instruction Manual for adjustment instructions
- Variations in case lengths
- trim cases
- Using old 543G powder funnel for .44-40
- E-mail or call Dillon for new funnel 5434. Phone 1-800-762-3845 or 602-948-8009.
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Cartridges won't feed into the gun's chamber
- Over-all length of the cartridge is too long
- consult a loading or powder manual for the over-all length specifications
- Too much flare has been left on the cases
- over-belling in station two will require over-adjustment of the crimp die to take
out excessive flare
- set the bell so that the bullet sits on top of the case without falling off, but
not so much that the bullet falls into the case
- Not enough or too much crimp
- consult the Square Deal instruction manual for the proper die adjustment
- Using range brass that has been shot in someone else's gun, especially those with
extra large or unsupported chambers
- start with new cases and shoot only in a known chamber
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Early Warning System is inoperative
- Follower rod (part # E10) is not in place
- consult the Square Deal instruction manual for proper placement of the follower rod
- Battery is low on power or is missing
- replace the battery
- Primers are stuck in the magazine tube (part # 330S or 330L)
- do not
try to force primers out of the magazine tube. Dispose of the tube
safely
- spray lube inside the tube and tape both ends. Dispose of the tube safely
- E-mail or call Dillon for a replacement. Phone 1-800-762-3845 or 602-948-8009
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Rounds are not ejecting after station four
- Ejector wire (part # 13433) is placed improperly
- consult the Square Deal instruction manual for the correct placement of the ejector
wire
- Wrong locator buttons
- consult the Square Deal instruction manual for the correct size of locator buttons
for the desired caliber
- Openings of the shellplate are pointed or burred
- round off with a file
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Handle movement is difficult
- Primers are trapped under the shellplate (part # 324)
- remove the shellplate and remove any trapped primers
- Bottom of the index lever assembly (part # 366) needs grease
- spread a light coat of all purpose grease on the bottom of index lever assembly
where it makes contact with the index bolt
- Crank pin (part # 13622) needs to be greased
- remove the pin and spread an even coat of all purpose grease on it
- Powder or other debris is causing jamming in the ram, or other internal parts
- remove the shaft and wipe off the shaft and the shaft area
- If you are still having difficulty, please E-mail Dillon's Technical Support staff or call
1-800-762-3845 or 602-948-8009
Dillon Precision Products, Inc.
8009 E. Dillon's Way
Scottsdale, AZ 85260 U.S.A.
Call Toll Free 800-762-3845 or 602-948-8009 ° Fax 602-998-2786
Open 7-6 MST, M-F; 8-3 Sat.
Have technical questions about Dillon Precision's
products? Please send them to dillon@dillonprecision.com
Have comments about this web site? Please send them to comments@dillondigital.com
Copyright © 1998 Dillon Digital Innovations, LLC
Last modified: December 18, 1998
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